Decarbonisation Technology August 2022 issue

Feature

Solid Particle Technology

Molten Nitrate Salt Technology

Molten Chloride Salt Technology

Gas Receiver Technology

Operating

Ambient to >1000°C

~300-600°C

~400-800°C

Ambient to >1000°C

temperatures Solar flux

No flux limitations

Limited to tube- wall fluxes of

Limited to tube-wall Limited to tube-wall fluxes

on particles

fluxes of 800- 1200 kW/m 2

of 800-1200 kW/m 2 or

800 kW/m 2

less depending on gas- side heat-transfer coefficient

Freezing

No freezing

Freezing below

Freezing below

No freezing

200-300°C; requires

200-300°C; requires

trace heating

trace heating

Corrosion

Inert materials, non-

Corrosive to

Extremely corrosive to containment materials in presence of air or water

Potentially corrosive depending on gas

corrosive

containment materials

Storage

Direct thermal

Direct thermal

Direct thermal

No direct thermal storage; requires intermediate heat exchanger

storage

storage

storage

Ducting and containment

No hermetic seals

Hermetic seals

Hermetic seals

Hermetic seals

required

required

required

required

Conveyance

Particle lift (bucket elevator or skip hoist)

Long-shafted pumps

Long-shafted pumps

High-temperature

blowers; lifts for particles if used as storage media Table 1 Comparison of CSP technologies using different heat transfer and storage media Credit: Sandia National Laboratories

Solex is collaborating on Sandia’s $25 million US award to build a 1 MW demonstration plant for CSP technology. The CSP configuration utilises a heliostat field to directly heat solid particles that would then go into a hot storage silo (see Figure 4 ). For this project, MBHE technology based on the VPE’s diffusion bonded know-how and expertise is being used to transfer stored thermal energy at temperatures greater than 700°C to a sCO₂ power generation flow loop. Solex is also working with Sandia to supply a 2.5 MW thermal heat exchanger using vertical tube MBHE (VT-MBHE) technology. This is part of a test programme to evaluate the performance of an upstream solar receiver. In this project, the VT-MBHE is being used in the solid media cooling loop using ambient air. This project is anticipated to be installed and commissioned in Q4 2022. In another CSP LD-TES development, Solex

and VPE are working with Heliogen Inc. on an advanced particle-to-sCO₂ MBHE for a 5 MWe power block. This is anticipated to be the first and largest commercially integrated recompressed Brayton cycle power block coupled with thermal storage from a CSP field. This project includes a test loop that is being developed to evaluate and optimise the performance of the MBHE – first at the 1 MW scale prior to the implementation of the 5 MW commercial installation. Solex and VPE are providing both a diffusion bonded particle-sCO₂ test exchanger and a hot air-to-particle heater (to simulate a CSP field in the test loop) for the test loop. Meanwhile, King Saud University in Saudi Arabia is pursuing CSP to generate hot compressed air that would then drive a power generation turbine. The hot air comes from thermal energy stored in sand or other particle media, with the thermal energy provided by a CSP plant.

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