Compressor stages (high-P)
5
Dehydration stages
Compressor stages (low-P)
Cooler
Regenerator
2 3
Dense phase (supercritical) CO
8 – 9
CO gas
4
1
2 3
Glycol contactor
Heat exchanger
CO transport, pipeline
Reboiler
Rich glycol
Lean glycol
7
6
Displaced HO
Dense phase (supercritical) CO
Reservoir
Reservoir
CO storage
Figure 2 Downstream compression, dehydration, and storage filtration and separation needs
Which capture technologies are favourable highly depends on process economics, often cited in units of $/ton CO₂. Because CO₂ does not have an intrinsic value, instal - lations are driven by credits and regulations. This drives the industry to seek the lowest expense-proven solution and actively pursue technologies that offer cost reduction and increased equipment lifetime. Solving the contaminant challenge In the critical-to-decarbonise industrial sectors, CO₂ is typically captured after a combustion process. Therefore, flue gas feed streams entering CO₂ capture processes can contain an elevated level of combustion byproduct con- taminants. These feed contaminants can increase process operating expenses by (1) increasing the need for water replacement in wash systems and direct contact coolers, (2) increasing the frequency of solvent, membrane, or adsor- bent replacement, (3) for solvent-based processes, causing amine emissions in the flue gas outlet from the absorber, and (4) fouling critical process equipment such as heat exchangers, reboilers, compressors, and absorber inter- nals, thereby reducing process efficiency, increasing energy requirements, and requiring more frequent maintenance.
Additionally, contaminants can be generated during the carbon capture process. For instance, corrosion byprod - ucts, solvent degradation compounds, and heat-stable salts can build up over time in solvent loops. Similarly, in downstream process steps, lube oil and solid con- taminants can be introduced into the concentrated CO₂ stream. These contaminants also increase operating expenses by contaminating successive stages of equip- ment, leading to off-specification pipeline contents, and can plug reservoirs. For each of these problems related to contaminants, reliable filtration and separation steps are critical to main - taining low operating expenses. Filtration and separation products for solvent clean-up are well known due to dec- ades of experience with gas treatment. However, other applications, such as feed treatment before CO₂ capture processes, solvent emission prevention, and downstream, including dense-phase CO₂ purification are less known, emerging applications in this sector. Pall applications in solvent clean-up, feed treatment, and solvent emission prevention are shown in Figure 1 , with detail in Table 1 . Applications downstream and in dense-phase CO₂ purifi - cation are shown in Figure 2 , with details in Table 2 .
Filtration and separation recommendations for select process locations in Figure 2
# 1 2
Need
Driver
Separation solution Liquid-gas coalescer
Remove solids and liquids on inlet Remove solid contaminants from lube oil
Compressor protection
Keep lube oil clean, reduce compressor Particulate filter or vacuum purifier
component wear Compressor vent
3
Prevent compressor cavitation (depends on compressor) Keep TEG/dehydration loop process
Vent filter, also called a ‘breather’
4
Prevent lube oil carry-over to TEG
Liquid-gas coalescer
dehydration loop
efficiency high
5 6
Remove solvent carry-over
Protect downstream compressor
Liquid-gas coalescer
Remove contaminants from supercritical CO₂ Remove contaminants from displaced water
Prevent reservoir fouling Prevent reservoir fouling
Absolute-rated particulate filter Absolute-rated particulate filter
7
8-9 See applications 4-5 in solvent carbon capture, Figure 1.
Table 2
20
PTQ Q1 2024
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