would maintain the pre-determined temperature for this temperature-critical application, as well as insulation of the tank that would store the B100 – all within its aggressive schedule. nVent engineers designed a system using Raychem XTV heating cable due to its design flexibility to maintain an accurate temperature. Raychem The Trac-Loc advanced interlock standing seam panel system was used to insulate the tank. Since Trac-Loc panels are prefabricated off-site, this insulation solution eliminated the need for scaffolding, resulting in a seamless and timely system installation. Case study 2: Trac-Loc panels for seamless tank insulation for upgraded tank terminal reliability A major client was upgrading its terminal tanks in Rotterdam (NL), Antwerp (BE), and Fawley (UK). The customer’s mission-critical objective was to find an energy-efficient, cost-effective tank insulation solution that offered high rigidity, reduced moisture ingress, and minimised CUI. nVent engineers designed prefabricated Trac- Loc panels using PIR closed-cell insulation material and aluminum metallic jacketing, with a double-locking vertical seam construction to insulate the tanks. Trac-Loc prefabricated panels simplified installation because they minimised material handing and eliminated the need for scaffolding, resulting in minimal operational disruptions, fewer onsite man-hours, and less cost. Additionally, the prefabricated standing seam insulation panels and double-seam attachment technique offer a system with long- term reliability and performance, significantly reducing maintenance costs associated with CUI-related issues. Finally, the system resulted in substantial energy savings for the client, further supporting operational efficiency and reduced carbon footprint. Keeping tanks safe and sound These advanced tank insulation and heat tracing solutions must also improve site safety. With companies investing in more large-scale storage facilities for sensitive or hazardous chemicals, tank farm owners are searching for systems that can help the industry expand production without increasing risks to people, property, or the environment.
In addition to true power control, smart heat tracing controllers are equipped with intelligent features like self-test functions, bespoke alarms, and continuous system monitoring, which means faults are identified and resolved before they can threaten site safety. Meanwhile, the long-term durability and corrosion resistance offered by standing seam insulation minimises the risk of tank fissures or harmful chemical leaks, protecting the health of workers on site, as well as precious natural landscapes. Summary Despite current challenges, the future is looking bright for the chemical storage sector. Demand for specialised chemicals to fuel new technologies and renewable energy generation projects is already driving investment, and as decarbonisation efforts continue, further growth opportunities are on the horizon. The watchword for tank farm operators must be ‘adaptability’. Flexible, energy-efficient storage sites will play a critical role in helping the chemical sector navigate fluctuations in price and policy. Smart, adaptable solutions like the Raychem heat-tracing systems offered by nVent Thermal Management can help to futureproof tank sites. Armed with these technologies, tank farm owners can capitalise on expanding demand and be confident that their facilities are primed to thrive, whatever the future may hold. “ Flexible, energy-efficient storage sites will play a critical role in helping the chemical sector navigate fluctuations in price and policy ”
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Kees Oerlemans Kees.Oerlemans@nVent.com Koen Verleyen Koen.Verleyen@nVent.com Pele Myers Pele.Myers@nVent.com
www.decarbonisationtechnology.com
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