• Supply chain and reliability improvements : The residual life assessment of spares, enabled through a deployed digital platform and advanced data analytics, has strengthened confidence in asset reliability while facilitating the identification and onboarding of dependable indigenous vendors for critical items such as spare parts, refractory materials, maintenance kits, and specialty components. This shift not only strengthens supply chain resilience but also reduces dependency on imported materials, shortens lead times, and promotes local industry development. The integration of advanced digital tools and data-driven analytics has allowed for more accurate prediction of spare part life cycles, consumption patterns, and replacement intervals. This deeper visibility into asset needs has strengthened planning accuracy and reduced the risk of stockouts or over-procurement.
vibration-induced failures in equipment, such as piping systems, feed mixers, agitators, and heat exchanger tubes (for gas laden with ash service), that typically experience stress due to fluctuating loads and feed variability. By maintaining consistent process conditions and preventing oscillatory behaviour, the risk of fatigue-related cracking, leaks, or premature material failure has been minimised. These measures collectively enhance plant uptime and contribute to safer, more reliable operations. • Sustainability : Lower CO₂ emissions, complemented by energy savings, highlight tangible strides toward long-term sustainability. Focused efforts to optimise fuel consumption, enhance thermal efficiency, and reduce energy wastage have contributed to a noticeable decline in overall carbon emissions. These improvements reflect not only operational discipline but also reinforce the organisation’s commitment to environmental responsibility. By aligning production excellence with sustainable practices, the facility is moving steadily toward long-term climate goals, reduced ecological footprint, and compliance with global sustainability standards.
Saswat Panda Saswat.Panda@ril.com Vijay Sastri Vijay.Sastri@ril.com
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