Decarbonisation Technology November 2025 Issue

intensifies, the Fischer-Tropsch process continues to evolve, driven by innovation in catalyst design, reactor engineering, and feedstock flexibility. The development of FT CANS technology by Johnson Matthey and bp represents a significant leap forward in making synthetic fuel production more scalable and economically viable. In Part 2 of this article, we explore how this technology has been rigorously tested, scaled, and validated for commercial deployment, proving its performance under real-world conditions.

Recycle gas

Synthesis gas feed

O gas

Light hydrocarbon

Cooling & separation

Water separation

Water byproduct

CANS is a trademark of Johnson Matthey.

FT wax

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• Simplifies catalyst handling and replacement, eliminating the need for filtration. These advantages make FT synthesis viable at both small and large scales. A single reactor can produce up to 6,000 barrels per day (770 metric tonnes per day). As the global demand for sustainable fuels Figure 5 Schematic of advanced FT synthesis loop employing CANS catalyst carriers

Dan Carter dan.carter@matthey.com Richard Pearson richard.pearson@matthey.com Andrew Coe andrew.coe@matthey.com James Paterson James.Paterson@uk.bp.com

Decarbonization Through Electrification

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